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High-Volume Water Evaporation Solutions for Industrial Operations

Managing massive quantities of industrial wastewater is one of the most pressing challenges facing operations across mining, oil and gas, municipal, chemical, and manufacturing sectors. When traditional disposal methods fall short due to regulatory restrictions, rising hauling costs, or sheer volume, high-volume water evaporation emerges as the most practical and economically viable solution. At Evaporation King, we design, manufacture, and distribute proprietary evaporation equipment specifically engineered to handle the demanding throughput requirements of large-scale industrial wastewater operations. Our equipment is proudly designed and manufactured in the USA, serving clients across the United States & globally.

The industrial wastewater market continues to expand as regulatory agencies tighten discharge standards and companies seek zero-liquid-discharge pathways. With billions of gallons of produced water, process water, and contaminated runoff generated annually, facilities throughout the United States & globally need reliable systems that can operate continuously without excessive downtime. Our Gladiator series enhanced evaporation equipment was purpose-built for exactly these conditions, delivering high-volume evaporation rates that dramatically reduce the need for costly trucking and deep-well injection.

“When traditional disposal methods fall short, high-volume evaporation emerges as the most practical and economically viable solution.”

300K
Max TDS
720
Max GPM
$1
Per 1,000 Gal
USA
Designed & Built
Why It Matters
$1 per 1,000 gallons evaporated
The most cost-effective evaporation technology in the industry — compared to $3–$8 per barrel for trucking and deep-well injection.

How Our High-Volume Evaporation Technology Works

The core of our approach relies on advanced atomization technology that fractures water into an ultra-fine water vapor, vastly increasing the surface area exposed to ambient air. This accelerated evaporation process is remarkably cost-effective because it leverages natural atmospheric conditions including wind, temperature, and humidity to drive evaporation at rates far exceeding passive pond systems. We are the only atomization system operating at the RPMs required to handle the most challenging industrial liquids, creating a droplet spectra capable of processing wastewater with dissolved solids concentrations reaching 250,000 to 300,000 TDS (Total Dissolved Solids).

Our Gladiator series, including the Gladiator 120, represents the pinnacle of mechanical evaporation engineering. These units produce a controlled water vapor pattern that solves the major pain points associated with wastewater management, including equipment fouling, premature wear from abrasive or scaling fluids, and inconsistent evaporation performance. The way we fracture the water means facilities achieve maximum evaporation with minimum energy input, translating directly to lower operating costs per gallon eliminated.

Industries and Applications Requiring High-Volume Evaporation

High-volume water evaporation serves a broad spectrum of industrial applications. As a U.S. Florida, Arizona, and Colorado based designer, manufacturer, and global distributor, Evaporation King produces various models for high and lower-volume applications and distributes them factory direct and through an international network of independent dealers, strategic partners, and distributors. The industries we serve face unique wastewater challenges that demand specialized solutions.

Mining operations
Generate enormous volumes of process water laden with heavy metals and dissolved minerals that require management over the life of the mine and beyond closure.
Oil and gas produced water
Represents one of the largest waste streams by volume in the energy sector, often containing high salinity levels that make conventional treatment impractical.
Municipal wastewater facilities
Facing capacity constraints use evaporation to supplement existing treatment infrastructure during peak demand periods.
Chemical and pharmaceutical manufacturing
Produces concentrated brines and process effluents requiring volume reduction before final disposal.
Food and beverage processing plants
Deal with organic-laden wastewater streams that benefit from evaporative concentration.

Performance Advantages for Large-Scale Operations

Facilities processing tens of thousands of gallons daily need equipment that runs reliably with minimal intervention. We offer the most efficient equipment with the least amount of maintenance, a critical factor when operating in remote locations like mine sites or oilfield production areas near the United States & globally. Downtime for repairs directly impacts compliance timelines and operating budgets, making reliability a non-negotiable requirement for high-volume applications.

Our systems deliver several measurable performance advantages over competing technologies:

Highest TDS tolerance in the industry
Allows processing of brines and concentrated wastewater streams that would destroy conventional spray systems.
Scalable deployment configurations
Enable operators to match evaporation capacity precisely to seasonal or production-driven volume fluctuations.
Reduced footprint compared to evaporation ponds
Eliminates the need for large land areas and the associated liner maintenance and environmental liability.

Moving Toward a Zero-Discharge Future

As environmental regulations continue to tighten and disposal costs climb, high-volume evaporation will play an increasingly central role in industrial wastewater strategy. Companies operating in mining, energy, food and beverage, bio and pharma, textile, and waste management sectors are actively seeking proven technologies that deliver results at scale. Evaporation King remains committed to advancing evaporation technology and supporting operations worldwide with equipment that performs when it matters most. Wastewater Solved.

Gladiator 120

View Full Specs
120 GPM
Throughput
300K+
Max TDS
4 – 12 ft
Mast Height

Find the Right Gladiator.

Every model shares the same proprietary atomization technology and 300K+ TDS tolerance. The difference is volume — match the system to your pond.

60S — Solar 60 GPM Gladiator 80 80 GPM Gladiator 120 120 GPM Most Popular Gladiator 720 720 GPM
Flow Rate 60 GPM 80 GPM 120 GPM 720 GPM
Power Source 100% Solar (optional grid) Grid Power Grid Power Grid Power
Max TDS 300K+ 300K+ 300K+ 300K+
Operating Cost $0 <$1 per 1000 gallons <$1 per 1000 gallons <$1 per 1000 gallons
Grid Required
Trailer Mount
Adjustable Mast 4–12 ft 4–12 ft 4–12 ft
Auto Shutoff
Built-in Walkway
WDC Compatible
Modular / Stackable
Best For Remote / Off-Grid Entry Commercial Most Operations High Volume
Gladiator vs Hauling & Underground Disposal
$0
Hauling fees after purchase
None
Disposal well needed
Zero
Civil construction required
<12 months
Typical payback period