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Custom Solutions for Complex Wastewater Challenges

Every industrial operation generates wastewater with a unique chemical profile, volume output, and regulatory requirement. Off-the-shelf equipment rarely addresses the full scope of these variables, which is why we built our business around engineering custom solutions that match the exact demands of each client. At Evaporation King, we design, manufacture, and globally distribute a proprietary line of evaporation equipment from our operations based in Florida, Arizona, and Colorado. Every system we produce is proudly designed and manufactured in the USA, and we approach each project with the understanding that no two wastewater streams are identical.

Our custom solutions process begins with a thorough assessment of your wastewater composition, site conditions, climate variables, and throughput requirements. Whether you are managing produced water from oil and gas extraction, process discharge from a textile facility, or concentrated brine from mining operations, we engineer systems that address the specific pain points of your application. These are industries that we are proud to serve with our wastewater solutions, and our commitment to customization is what separates us from competitors who offer one-size-fits-all approaches.

01
Assessment
Water sample analysis, site conditions, and throughput requirements.
02
Engineering
Custom system specification built around your exact application.
03
Testing
Rigorous performance validation before shipment.
04
Deployment
Field installation and ongoing dealer support wherever you operate.

Engineering Methodology and Technical Capabilities

Our engineering team follows a structured methodology that moves from discovery through deployment. We begin by analyzing water samples to understand total dissolved solids content, chemical composition, pH levels, and any hazardous constituents. This data informs the configuration of our Gladiator series enhanced evaporation equipment, which we manufacture specifically for Mining, Oil and Gas, Municipal, Chemical, and all other types of related industrial process wastewater verticals. The Gladiator series represents a breakthrough in atomization technology, and each custom build leverages this platform while adapting it to site-specific requirements.

What makes our technology particularly powerful is the atomization system at its core. We are the only system that achieves the RPM levels necessary to handle the most challenging liquids in the industry. Our equipment can process wastewater with total dissolved solids concentrations ranging from 250,000 to 300,000 TDS, a capability that no competing atomization system can match. The droplet spectra we produce through our proprietary fracturing process create an ultra-fine water vapor that maximizes surface area exposure, dramatically accelerating evaporation rates while minimizing energy consumption. The way we fracture the water is remarkably cost-effective, delivering the most efficient equipment with the least amount of maintenance in the industry.

Industries and Applications We Serve

Evaporation King produces various models for both high and lower-volume applications, distributing them factory direct and through an international network of independent dealers, strategic partners, and distributors. Our custom solutions span a wide range of sectors, each presenting distinct wastewater challenges that demand tailored engineering responses. Clients across the United States & globally rely on our equipment to solve their most persistent wastewater problems.

Mining and Mineral Processing
Involves highly concentrated brine and tailings water that requires robust evaporation systems capable of handling extreme TDS levels without fouling or mechanical failure.
Oil and Gas Operations
Produce water laden with hydrocarbons, salts, and naturally occurring radioactive materials that demand specialized material selection and system design.
Municipal Wastewater Treatment
Facilities face growing pressure to reduce discharge volumes and meet increasingly stringent environmental standards.
Food and Beverage Manufacturing
Generates organic-heavy wastewater that benefits from our fine-water vapor evaporation approach to volume reduction.
Bio and Pharmaceutical Production
Requires precise control over evaporation processes to handle sensitive chemical compounds safely.
Textile Industry Discharge
Contains dyes, chemicals, and high-salinity water that conventional treatment methods struggle to manage economically.

The Custom Design Process

When you engage with us for a custom solution, the process follows a clear path from concept to commissioning. Our team works collaboratively with your engineers and environmental compliance staff to establish performance benchmarks, spatial constraints, and budget parameters. We then develop detailed system specifications that account for ambient conditions wherever you need us. Each system undergoes rigorous testing before shipment to ensure it meets or exceeds the agreed-upon performance criteria.

Customization extends beyond the evaporation unit itself. We configure control systems, intake filtration, chemical pre-treatment modules, and monitoring instrumentation to create fully integrated wastewater management solutions. Our goal with every custom project is straightforward and captured in our guiding principle: Wastewater Solved.

Future-Ready Wastewater Management

Industrial wastewater regulations continue tightening worldwide, and disposal costs are climbing steadily. Zero-liquid discharge mandates are becoming more common across multiple sectors, making efficient evaporation technology increasingly essential. Our custom solutions position your operation ahead of regulatory curves by dramatically reducing or eliminating liquid waste volumes. As environmental standards evolve, Evaporation King remains committed to advancing our technology and delivering custom-engineered systems that keep your operations compliant, efficient, and sustainable for decades to come.

Find the Right Gladiator.

Every model shares the same proprietary atomization technology and 300K+ TDS tolerance. The difference is volume — match the system to your pond.

60S — Solar 60 GPM Gladiator 80 80 GPM Gladiator 120 120 GPM Most Popular Gladiator 720 720 GPM
Flow Rate 60 GPM 80 GPM 120 GPM 720 GPM
Power Source 100% Solar (optional grid) Grid Power Grid Power Grid Power
Max TDS 300K+ 300K+ 300K+ 300K+
Operating Cost $0 <$1 per 1000 gallons <$1 per 1000 gallons <$1 per 1000 gallons
Grid Required
Trailer Mount
Adjustable Mast 4–12 ft 4–12 ft 4–12 ft
Auto Shutoff
Built-in Walkway
WDC Compatible
Modular / Stackable
Best For Remote / Off-Grid Entry Commercial Most Operations High Volume
Gladiator vs Hauling & Underground Disposal
$0
Hauling fees after purchase
None
Disposal well needed
Zero
Civil construction required
<12 months
Typical payback period