Weather Droplet
Control
Automated environmental management that adjusts atomization in real-time based on weather conditions, wind direction, and site-specific parameters. Maximize uptime, minimize drift, zero manual adjustments.
At Evaporation King, we have engineered a fundamentally different approach to wastewater evaporation that hinges on one critical variable: how we fracture water into ultra-fine droplets. Our Weather Droplet Control technology represents the intersection of advanced atomization science and real-world environmental conditions, ensuring that every gallon of wastewater we process achieves maximum surface area exposure for rapid, efficient evaporation. As a U.S. Florida, Arizona, and Colorado based designer, manufacturer, and global distributor of proprietary evaporation equipment, we have invested years of research into understanding exactly how droplet size, velocity, and atmospheric interaction determine evaporation success.
Continue
Weather Droplet Control: Precision Atomization for Maximum Evaporation
Weather Droplet Control is not simply about spraying water into the air. It is about creating a precisely calibrated mist that responds dynamically to ambient weather conditions including temperature, humidity, wind speed, and solar radiation. Our systems generate a droplet spectra so fine and consistent that evaporation begins almost instantaneously upon discharge. This is what separates our Gladiator series enhanced evaporation equipment from conventional spray systems that produce inconsistent, oversized droplets prone to fallback and ground saturation. Facilities across the United States & globally are discovering that this level of precision is the key to solving their most persistent wastewater challenges.
Weather Droplet Control Specifications
Automated environmental management system for the Gladiator Series. WDC is an optional add-on to any Gladiator model, with standard integration on the 120 and 720. Real-time monitoring and adjustment based on site-specific conditions.
Key capabilities
Real-World Applications Across Industries
Weather Droplet Control technology powers solutions across an extraordinary range of industrial sectors. As the manufacturer of the Gladiator series, we design equipment specifically for Mining, Oil and Gas, Municipal, Chemical, and all other types of related industrial process wastewater verticals. Our systems are also deployed extensively in Food and Beverage, Bio and Pharma, Textile, and Waste Management operations. Cities like the United States & globally have become important markets where our technology addresses growing wastewater disposal challenges.
The Science Behind Our Droplet Spectra
The core of our Weather Droplet Control capability lies in our atomization system. We are the only atomization system operating at the RPMs necessary to handle the most challenging industrial liquids while maintaining droplet integrity. Our equipment can process wastewater with the highest dissolved solids concentrations in the industry, handling streams ranging from 250,000 to 300,000 TDS (Total Dissolved Solids). This capability is virtually unmatched. Most competing systems fail or require excessive maintenance when confronted with even a fraction of these concentrations.
Continue
By spinning liquid through our proprietary high-speed atomization heads, we generate billions of micro-droplets per second. Each droplet achieves an optimal size-to-mass ratio that maximizes evaporative surface area while minimizing energy input. The mist that we create solves all of the pain points that operators encounter with traditional evaporation methods, including drift management, residue buildup, equipment fouling, and inconsistent throughput. We offer the most efficient equipment with the least amount of maintenance, which translates directly into lower operational costs and higher uptime for our clients.
Operating at the RPMs necessary to handle the most challenging industrial liquids. Generates billions of micro-droplets per second with optimal size-to-mass ratio for maximum evaporative efficiency.
The only system capable of processing wastewater with the highest dissolved solids concentrations in the industry. Most competing systems fail long before reaching these concentrations.
Solves drift management, residue buildup, equipment fouling, and inconsistent throughput. Cost-effective operation with minimal maintenance requirements.
The most efficient equipment with the least amount of maintenance translates directly into lower operational costs and higher uptime for our clients.
Applied post-assembly for full protection in corrosive environments. Handles 300,000+ TDS without degradation.
Corrosion resistant seals with built-in redundancy.
Higher power density than conventional motors. Allows precise speed control from idle to 18,000 RPM.
Aerospace manufacturing tolerances. 17-4 SS body and shaft construction. Corrosion resistant for the toughest applications.
Permanently lubricated with high-temperature rust-inhibiting grease. No re-greasing required. ABEC5 rated.
14AWG locking quick-connect. Submersible to 20,300 PSI. 240/480V at 60Hz.
VITON corrosion resistant O-Ring seals. Field replaceable without special tooling.
Hover the points to explore the motor
Applied post-assembly for full protection in corrosive environments. Handles 300,000+ TDS without degradation.
Corrosion resistant seals with built-in redundancy.
Higher power density than conventional motors. Allows precise speed control from idle to 18,000 RPM.
Aerospace manufacturing tolerances. 17-4 SS body and shaft construction. Corrosion resistant for the toughest applications.
Permanently lubricated with high-temperature rust-inhibiting grease. No re-greasing required. ABEC5 rated.
14AWG locking quick-connect. Submersible to 20,300 PSI. 240/480V at 60Hz.
VITON corrosion resistant O-Ring seals. Field replaceable without special tooling.
Adapting to
Environmental Conditions
What makes Weather Droplet Control truly revolutionary is its responsiveness to local atmospheric conditions. Our systems are calibrated to adjust droplet output based on real-time weather data, ensuring that evaporation rates remain optimized whether operating in arid desert climates or humid coastal environments. This adaptive capability means that EK produces various models for high and lower-volume applications, distributing them through an international network of independent dealers, strategic partners, and distributors to serve virtually any geography and climate zone.
Continue
Seasonal weather variations, sudden temperature shifts, and fluctuating humidity levels would compromise lesser systems. Our engineering team has designed the Gladiator series to maintain consistent droplet fracturing performance across the full spectrum of operating conditions. Our equipment is proudly designed and manufactured in the USA, reflecting our commitment to quality, durability, and performance standards that meet the demands of the most rigorous industrial environments worldwide.
Can’t find what you need? Give us a call at (720) 263-2517.
Because every drop counts. This system ensures your evaporator performs efficiently—even when weather conditions aren’t ideal.
It minimizes drift and overspray caused by wind, keeping your operation efficient and compliant.
By optimizing droplet size and direction, it ensures more water is evaporated—not lost—boosting overall system efficiency.
Yes. It’s specifically designed to maintain consistent performance even when the weather works against you.
Absolutely. It enhances efficiency, reduces waste, and helps protect your operation from environmental and regulatory issues.
Our engineering team evaluates your specific wastewater characteristics and volume requirements of each application.
We configure Weather Droplet Control parameters for your specific waste stream, site conditions, and ambient climate.
Our technical specialists ensure peak performance from day one of operation.
Our dealer network keeps your system operating at maximum efficiency throughout its service life.
Talk to an Engineer Today.
Every wastewater situation is different. Tell us what you’re dealing with and our engineers will tell you exactly what will work and what it will save you.
- Most customers hear back within one business day
- We’ll map out a solution and projected savings at no charge
- Offices in Florida, Colorado, and Arizona
- No commitment, no pressure, just answers
The global industrial wastewater treatment market continues expanding as regulations tighten and disposal costs escalate. Evaporation King stands at the forefront of this evolution with Weather Droplet Control technology that delivers on our core promise: Wastewater Solved.
By continuously refining our atomization capabilities and expanding our droplet science research, we are positioned to help industries worldwide eliminate wastewater more efficiently, economically, and sustainably than ever before.
Find the Right Gladiator.
Every model shares the same proprietary atomization technology and 300K+ TDS tolerance. The difference is volume — match the system to your pond.
| 60S — Solar 60 GPM | Gladiator 80 80 GPM | Gladiator 120 120 GPM Most Popular | Gladiator 720 720 GPM | |
|---|---|---|---|---|
| Flow Rate | 60 GPM | 80 GPM | 120 GPM | 720 GPM |
| Power Source | 100% Solar (optional grid) | Grid Power | Grid Power | Grid Power |
| Max TDS | 300K+ | 300K+ | 300K+ | 300K+ |
| Operating Cost | $0 | <$1 per 1000 gallons | <$1 per 1000 gallons | <$1 per 1000 gallons |
| Grid Required | ✕ | ✓ | ✓ | ✓ |
| Trailer Mount | ✓ | — | — | — |
| Adjustable Mast | 4–12 ft | — | 4–12 ft | 4–12 ft |
| Auto Shutoff | — | ✓ | ✓ | ✓ |
| Built-in Walkway | — | — | — | ✓ |
| WDC Compatible | ✓ | ✓ | ✓ | ✓ |
| Modular / Stackable | ✓ | ✓ | ✓ | ✓ |
| Best For | Remote / Off-Grid | Entry Commercial | Most Operations | High Volume |
